UEERA0080
Select basic commercial refrigeration system equipment, components and accessories


Application

This unit involves the skills and knowledge required to select commercial refrigeration system equipment, components and accessories.

It includes selecting commercial refrigeration system equipment and components, pipe work and controls. It also includes selecting refrigerant, condensing unit, evaporator, refrigerant controls, accessories, refrigerant and condensate pipe work, and system controls based on specifications, industry standards and manufacturer catalogues to determine calculated and deemed-to-comply solutions and documenting all selection information.

The skills and knowledge described in this unit may, in some jurisdictions, require a licence or permit to practice in the workplace subject to regulations for undertaking refrigeration and air conditioning work. Practice in the workplace and during training is also subject to work health and safety (WHS)/occupational health and safety (OHS) regulations.

No other licensing, legislative or certification requirements apply to this unit at the time of publication.


Elements and Performance Criteria

ELEMENTS

PERFORMANCE CRITERIA

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify commercial refrigeration system equipment and components

1.1

Extent and nature of refrigeration installation is determined from job specifications

1.2

Refrigeration system safety and regulatory compliance requirements are identified and applied

2

Develop refrigeration pipe work arrangements

2.1

Location of refrigeration equipment is determined from regulatory requirements, job specifications and site drawings

2.2

Refrigeration piping is arranged to ensure safe and functional operation of the system

2.3

Pipe work is arranged to comply with technical industry standards, job specifications and requirements

3

Select commercial refrigeration system equipment and components

3.1

Pipe and tubing are selected for suitability for the commercial environments it is to be installed

3.2

Pipe and tubing are sized to meet refrigeration parameters and capacity requirements for the refrigerant to be used

3.3

Pipe and tubing quantities are determined from equipment location diagrams and job specifications

3.4

Refrigeration system equipment and components are selected to meet load requirements based on calculated or deemed-to-comply solutions

3.5

Refrigerant liquid expansion valves are selected to meet functional, specified and regulatory requirements

3.6

Automatic control devices are selected to meet functional, specified regulatory requirements, current voltage and ingress protection (IP) ratings

3.7

Evidence is obtained that the selected refrigeration equipment and components comply with job requirements and industry standards

4

Document selection of system equipment and components

4.1

Reasons for selections made including calculations are documented in accordance with workplace procedures

4.2

Refrigeration installation arrangements and specifications for selected items are documented in accordance with workplace procedures and forwarded to appropriate person/s

Evidence of Performance

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions on at least one occasion and include:

arranging pipe work to comply with regulatory and functional requirements

selecting appropriate type, size and quantity of pipe and tubing

selecting refrigeration equipment and components that meets load requirements

selecting automatic control devices that meet functional and regulatory requirements

documenting pipe work arrangement, specification for items selected and reasons for the selections made

dealing with unplanned events

applying relevant work health and safety (WHS)/occupational health and safety (OHS) requirements and workplace procedures and practices, including using risk control measures

applying sustainable energy principles and practices.


Evidence of Knowledge

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions and include knowledge of:

basic commercial refrigeration system equipment, components, accessories selection, piping selection, safe working practices and relevant standards, codes and regulations, including:

calculation of capacity in heat exchangers:

Q = UA (LMTD)

Q = mc∆t

Q = m ∆h

evaporators:

commercial types and applications

coil bypass factor

effects of evaporator TD on space humidity

effects of air circulation on product conditions

selection criteria and selection tables

condensers:

commercial types and applications

effects of ambient conditions

condenser control

heat rejection factor

condenser TD

selection criteria and selection tables

compressors:

types and applications

capacity

displacement

volume flow rate

theoretical capacity

total volumetric efficiency

effect of operating conditions, including suction pressure drop and superheating

actual capacity

power

theoretical requirement

effects of operating conditions

actual requirements

post defrost loads

pull down torque requirements, high, medium and low back pressure compressors

selection tables, motor selection

refrigerant flow controls:

types, operation and applications

effects from sub-cooling

distributor types, operation and applications

selection tables

system load balance point:

graphical representation

line sizing and design:

quick selection tables

velocity tables

pressure drop in lines and fittings

oil migration stabilisation

refrigerant velocity

effect of varying system capacity

oil traps

risers

liquid migration

automatic controls:

fin spacing, suction temp to evaporator suction

hot-gas bypass valves

electronic control of valves programmable logic controller (PLC) control

refrigerant regulating valves

solenoid valves

condenser pressure regulating valves

evaporator pressure regulating valves

crankcase pressure regulating valves

cycling controls

pressure-stats

thermostats

defrost controls

monitoring and alarm controls

refrigeration automation systems

control strategies

control modes

relevant industry standards, including industry practices and technologies

relevant job safety assessments or risk mitigation processes

relevant manufacturer specifications

relevant WHS/OHS legislated requirements

relevant workplace documentation

relevant workplace policies and procedures.


Assessment Conditions

Assessors must hold credentials specified within the Standards for Registered Training Organisations current at the time of assessment.

Assessment must satisfy the Principles of Assessment and Rules of Evidence and all regulatory requirements included within the Standards for Registered Training Organisations current at the time of assessment.

Assessment must occur in workplace operational situations where it is appropriate to do so; where this is not appropriate, assessment must occur in simulated workplace operational situations that replicate workplace conditions.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Resources for assessment must include access to:

a range of relevant exercises, case studies and/or other simulations

relevant and appropriate materials, tools, equipment and personal protective equipment (PPE) currently used in industry

applicable documentation, including workplace procedures, equipment specifications, regulations, codes of practice and operation manuals.


Foundation Skills

Foundation skills essential to performance are explicit in the performance criteria of this unit of competency.


Range Statement

Range is restricted to essential operating conditions and any other variables essential to the work environment.

Non-essential conditions may be found in the UEE Electrotechnology Training Package Companion Volume Implementation Guide.

Selecting commercial refrigeration system equipment and components, pipe work and controls must include at least the following:

two different refrigeration systems, including:

refrigerant

condensing unit

evaporator

refrigerant controls

accessories

refrigerant and condensate pipe work

system controls


Sectors

Electrotechnology


Competency Field

Refrigeration and air-conditioning